THE ROLE OF AUTOMATION FOR EFFICIENCY IN PANNED CHOCOLATE PRODUCTION
Authors: Fisal A.1*, Rahman M. Z. A.2 and Muslim M. B.1
Journal Issue: Malaysian Cocoa Journal, Volume 16/2024
Keywords: Chocolate manufacturing, automation technology, panned chocolate production
Published On: 1/10/2024
Abstract
With an ever-increasing demand for high-quality chocolate products, the integration of advanced technologies has become imperative for enhancing efficiency, quality, and sustainability in the production process. The application of precision machinery, smart sensors, and automated systems are employed in various stages of chocolate processing, especially in refining, conching, and molding processes. The optimization of the production line becomes more efficient and streamlined when precise and programmable equipments are utilized. By optimizing temperature control, mixing ratios, and particle size distribution, the process workflow can be fully automated and scalable, thereby increasing production efficiency. Chocolate liquid was pumped through pipes from the melting tank. Chocolate pumps are designed to handle the unique properties of chocolate, including its viscosity and temperature requirements. To ensure the quality of the chocolate, the temperature must be maintained at the right level (50°C). Temperature control mechanisms, such as heat exchangers or circulation loops, may be included in the piping system to ensure the chocolate stays at the desired temperature. Depending on the manufacturing process, liquid chocolate is piped to panned processing stations. Automated dosing will precisely measure and dispense the chocolate into the products for even coating. This type of dosing will enhance product consistency and reduce waste. Chocolate formulations and manufacturing processes can be customized to meet specific piping requirements. Automation systems can be programmed for different recipes and coating variations. This flexibility allows manufacturers to easily switch between product types without significant downtime, adapting to market demands. Chocolate types may have varying viscosities, so the piping system must accommodate these variations. By investing in automated technologies, chocolate producers could enhance their competitiveness, meet regulatory requirements, and deliver high-quality products to consumers.